| 1. | Remove Fill Plug (5mm Allen Head), be sure it can be filled after fluid is drained. |
| 2. | Remove Drain Plug (8mm Allen Head), drain all fluid. |
| 3. | Disconnect Haldex Pump Connector from Haldex Controller. If it's difficult, unbolt the Haldex Controller (2x Torx/10mm Hex bolt). |
| 4. | Loosen the Pump Harness Guide (2 push-in clips). |
| 5. | Remove Haldex Pump (2x 10mm Hex). Jiggle a bit to remove it. Take care of rubber O-rings. |
| 6. | Remove Filter from pump. Clean it with compressed air. |
| 7. | Clean Pump and Pump Seat in Diff Housing. |
| 8. | Inspect O-Rings, put some Haldex Oil on. |
| 9. | Reinstall Pump, Harness, Plug in Connector and reinstall Haldex Controller. |
| 10. | Check Drain Plug Gasket (copper). Replace if damaged. Reinstall Drain Plug, torque to 32Nm. |
| 11. | Fill Haldex assembly via Fill Plug hole with Haldex Oil (Ravenol AWD-H). Pump until fluid pours out. Approx. 0,95L. |
| 12. | Install Fill Plug, check copper gasket. Torque to 15Nm. |
| 13. | Plug in OBD connector and start RossTech VCDS |
| 14. | Select '22 – AWD', select 'Basic Settings – 04' Select 'MAS02928 – Pump Motor' from the drop-down menu Select 'Go' |
| 15. | The pump starts and calibration is done automatically. Wait until 'Finished Correctly' is displayed. |
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| 1=Fill Plug, 2=Drain Plug | |
| Useful link: https://www.jcr-leeds.com/haldex-servicing-gen5/ |